After uploading a Gripper JSON file to Pally you can use the Gripper layout visualizer feature (Pally 3.2 or newer) This will help you get the gripper settings correct.

You can also use the Gripper and tcp check to test if the Gripper is correct.

The vacuum zone manipulator

The gripper.json feature let you customize a gripper with one or more vacuum channels.

How it works

In order to have this functionality working, the position and the dimensions of the bounding rectangle should be defined for each vacuum zone as well as the digital output channels that control the vacuum valves and optionally the compressed air used at release.

See complete example further down

The file structure:

name: name of the gripper

description: a short description of the gripper

picture: an optional picture in PNG format, encoded as a base64 string

dimensions:

width, length, height: total dimensions of the entire gripper
weight: weight of the gripper including mounting bracket and screws
foamHeight: the height of the foam / suction cups that can be pressed down

properties:

edgeAlignment: if true, the box edges will be aligned to the gripper zone edges, otherwise the gripper zone(s) will be centered above the box center
coveragePercent: defines how many percents of the vacuum zone (bounding rectangle) area must be covered in order to use a specific zone

tcp: the tool center point (TCP) of the gripper as [x, y, z, rx, ry, rz]

cog: the center of gravity (COG) of the empty gripper as [x, y, z]

zones: definition of each individually controllable vacuum area

id: unique identifier (number) of the vacuum area, starting from 1
x, y: center point of the bounding rectangle relative to the gripper center
width, length: size of the bounding rectangle
grip: digital IO signal that controls the vacuum
- type: standard, configurable, tool (robot IO type)
- channel: the digital output channel (0-1 for tool 0-7 otherwise)
- inverse: optional, true if high level signal means no vacuum
release: digital signal that controls the compressed air blow (optional)
- type: standard, configurable, tool (robot IO type)
- channel: the digital output channel (0-1 for tool 0-7 otherwise)
- inverse: optional, true if high level signal means no blow

configurations: list of valid combinations of vacuum areas that can be used together

Lengths are specified in millimeters, weight in kilograms.

Every time you make changes in the gripper json file, make sure to:

verify the correct syntax in a online tool like https://jsonformatter.org/
upload the file again with the same name (must be gripper.json)
select another gripper type e.g. custom gripper, and then
select “import from gripper.json” again
check the timestamp of last import has changed under the drop-down menu
make sure there is no other (probably older) gripper.json file in the “patterns” folder.
The current Pally URCap reads both locations for compatibility reasons:
1. /programs/patterns
2. /programs

The gripper.json file

{
  "name": "4-channel gripper",
  "description": "test gripper for multiple product sizes",
  "dimensions": {
    "width": 100,
    "length": 200,
    "height": 100,
    "weight": 1.85,
    "foamHeight": 15
  },
  "properties": {
    "coveragePercent": 40,
    "edgeAlignment": false
  },
  "tcp": [0, 0, 100, 0, 0, 0],
  "cog": [0, 0, 0],
  "zones": [
    {
      "id": 1,
      "x": 0,
      "y": -50,
      "width": 100,
      "length": 100,
      "grip": {
        "type": "standard",
        "channel": 0,
        "inverse": false
      },
      "release": {
        "type": "standard",
        "channel": 1
      }
    },
    {
      "id": 2,
      "x": 0,
      "y": 50,
      "width": 100,
      "length": 100,
      "grip": {
        "type": "standard",
        "channel": 2
      },
      "release": {
        "type": "standard",
        "channel": 3
      }
    }
  ],
  "configurations": [ 
    [1,2], [1], [2] 
  ]
}

NOTE: The name of the file MUST BE gripper.json

Example

The following diagram is an example of a 4-channel suction-cup gripper with its corresponding gripper.json file. The different colors indicate different groups of suction cups that can be controlled together.

Example gripper.json file

{
  "name": "4-channel gripper",
  "description": "test gripper for multiple product sizes"
  "dimensions": {
    "width": 400,
    "length": 200,
    "height": 150,
    "weight": 1.9,
    "foamHeight": 15
  },
  "properties": {
    "coveragePercent": 51,
    "edgeAlignment": false
  },
  "tcp": [0, 0, 150, 0, 0, 0],
  "cog": [0, 0, 0],
  "zones": [
    {
      "id": 1,
      "x": 0,
      "y": 0,
      "width": 110,
      "length": 180,
      "grip": {
        "type": "standard",
        "channel": 0,
        "inverse": false
      },
      "release": {
        "type": "standard",
        "channel": 1
      }
    },
    {
      "id": 2,
      "x": -110,
      "y": 0,
      "width": 50,
      "length": 180,
      "grip": {
        "type": "standard",
        "channel": 2
      },
      "release": {
        "type": "standard",
        "channel": 3
      }
    },
    {
      "id": 3,
      "x": 110,
      "y": 0,
      "width": 50,
      "length": 180,
      "grip": {
        "type": "standard",
        "channel": 4
      },
      "release": {
        "type": "standard",
        "channel": 5
      }
    },
    {
      "id": 4,
      "x": 0,
      "y": 0,
      "width": 380,
      "length": 50,
      "grip": {
        "type": "standard",
        "channel": 6
      },
      "release": {
        "type": "standard",
        "channel": 7
      }
    }
  ],
  "configurations": [ 
    [1,2,3,4], [4], [1,2,3], [1,2], [2,3], [1], [2], [3] 
  ]
}

Copy the above code and use as a template. Name the created file “gripper.json“

Note: TCP settings are optional and may not be included in older gripper.json files. If your gripper is mounted with a position/rotation offset, make sure that the TCP offset is properly set.

Read more about how to import a gripper.json file.

Gripper JSON file format